Asst. Manager - Machine Shop

Job Description:

Position:      Asst. Manager - Machine Shop

Location:        Daman

Experience:    10 -12 Years

Industries:     Engineering

Responsibilities

1. Drawing and Design Support
   • Read and interpret drawings: dimensions, tolerances, bend allowances, material, thickness and
   finish.
   • Convert PDF drawings to accurate DXF files in AutoCAD for laser and punching programs.
   • Check drawings for manufacturability and raise queries with Design/Engineering.
   • Maintain revision control so only the latest drawings and DXFs are used on the shop floor.
   
   2. Machine Operation and Troubleshooting
   • Supervise laser cutting, turret punching, shearing and manual bending machines.
   • Troubleshoot issues: bend angle variation, burrs, dross, cut quality, tool wear, die mismatch and
   gauge errors.
   • Select tooling, dies and bending sequences for each part.
   • Coordinate with Maintenance on breakdowns and ensure quick recovery.
   
   3. Planning and Execution
   • Prepare daily and weekly machine-wise production plans against dispatch and assembly
   requirements.
   • Optimise sheet nesting and material utilisation to reduce scrap.
   • Allocate manpower by skill and shift.
   • Track plan vs actual daily and report shortfalls with reasons.
   
   4. OEE and Performance Tracking
   • Track OEE (availability, performance, quality) for each machine.
   • Analyse downtime (setup, breakdown, material wait, no operator) and drive reduction actions.
   • Publish daily and monthly MIS on output, utilisation, scrap and manpower productivity.
   
   5. Quality, Rejection Analysis and CAPA
   • Analyse in-process and final rejections using Pareto, 5-Why and fishbone.
   • Implement corrective and preventive actions (CAPA) and verify effectiveness.
   • Ensure first-piece approval, in-process checks and use of gauges and instruments (vernier,
   micrometer, angle gauge, etc.).
   
   6. 5S, TPM and Safety
   • Implement and sustain 5S across the machine shop, with regular audits.
   • Support TPM: autonomous maintenance, preventive maintenance schedules, and checklists with
   operators.
   • Enforce safety: PPE, machine guarding, lockout/tagout, safe material handling.
   
   7. SOPs and Documentation
   • Prepare and update SOPs, work instructions, setup sheets and machine checklists.
   • Train operators on SOPs, quality standards and safe practices.
   • Maintain records for audits (ISO 9001).
   
   8. ERP and Inventory
   • Use ERP for production orders, material issue, WIP tracking, scrap booking and job completion.
   • Coordinate with Stores, Purchase and PPC for sheet availability and timely material issue.
   • Ensure accurate inventory transactions and scrap or offcut reconciliation.
   
   9. People Management
   • Lead supervisors, operators and helpers; handle shift planning, discipline and skill development.
   • Build a multi-skilled workforce and maintain a skill matrix.

Required Skills

• Drawing reading (GD&T basics), AutoCAD 2D, DXF creation from PDF drawings
• Laser cutting (programming, nesting, parameters), CNC punching
• Shearing, manual and press brake bending: tooling, bend allowance, springback
• Sheet metal materials: MS, SS, GI, aluminium, and their handling
• OEE, 5S, TPM, Pareto, 5-Why, CAPA and basic Lean tools
• ERP (SAP, Tally Prime or similar) and MS Excel (pivot tables, dashboards)

Required Qualification: - Diploma/B.E/B.Tech  - Mechanical

Salary :- Upto 9.50 LPA

If you are interested for this opening please send updated resume on same mail with following details.

Total No. of Years Experience :-

Current CTC :-

Expected CTC :-

Notice Period :-